Dark Red Strand Saƙa Bamboo Floor

A. Brief gabatarwar tsarin samar da shimfidar bamboo:
Moso bamboo →yanke →gyara sassan jikin waje →bude tsiri →cire mahaɗin ciki →Shirya ɓangarorin biyu na bamboo tube (don cire bamboo kore da rawaya bamboo) → steaming (maganin kwari da maganin mildew) ko Maganin canza launin carbonized → bushewa → bamboo fine planing → Bamboo tsiri rarrabuwa → Gluing → Haɗuwa blanks → Zafin latsa bonding → Sanding → Kafaffen tsayin yanke → Shirye-shiryen gefe huɗu (kafaffen nisa, tsagi na baya) → Fenti sealing gefen fenti → Filayen allo sanding → rarrabawa → kawar da kura → tushen ruwa → bushewar iska mai zafi → putty → UV curing → primer → UV curing → sanding → primer → UV curing → sanding → saman gashi → UV curing → juriyar karce Karewa fenti → UV curing → dubawa → marufi

B. Cikakken bayani na tsarin samar da shimfidar bamboo:
1.Raw bamboo dubawa
Tushen bamboo gabaɗaya yana amfani da moso bamboo azaman ɗanyen abu, amma abubuwan injina na moso bamboo suna da alaƙa da shekarun bamboo da wurin kayan.Shekarun bamboo bai wuce shekaru 4 ba, matakin lignification na abubuwan ciki na bamboo bai isa ba, ƙarfin ba shi da ƙarfi, bushewar bushewa da kumburin kumburi suna da girma.Ya kamata a yi amfani da bamboos da suka girmi shekaru 5.Bamboo gabaɗaya yana da tushe mai kauri da bakin tukwici.Don haka, bamboo na moso sabo tare da sanduna madaidaiciya tare da diamita a tsayin nono sama da 10cm da kaurin bango sama da 7mm gabaɗaya ana amfani da su azaman albarkatun ƙasa.
2.Karyar kayan abu
Moso bamboo yana da tushe mai kauri da saman sirara.An bambanta bututun bamboo bisa ga girman kaurin bango kuma a yanka su cikin ƙayyadaddun tsayi.
3. Yin naushi
A wanke danyen bamboo a cikin sassan bamboo na yau da kullun
4 shirin farko
Bayan bushewa, ana buƙatar shirya ɓangarorin bamboo ta kowane bangare don tsara tsari mai kyau ta kowane bangare don cire ragowar bamboo kore, rawaya rawaya da alamar wuka da aka bari ta hanyar dasa shuki.Bayan wannan magani, za a iya liƙa ƙwanƙarar bamboo da ɗigon bamboo da ƙarfi ba tare da tsagewa ba., Babu fasa, babu delamination.Ya kamata a daidaita sassan bamboo bayan tsarawa mai kyau, kuma an cire sassan bamboo waɗanda ba su dace da buƙatun girman aiki ba kuma suna da manyan bambance-bambancen launi daga layin samarwa.
Magani na farko na saman sassan bamboo.Ana aske saman kuma an yi launin rawaya, wato ana cire fatar bamboo da nama, sai kawai ana riƙe Layer ɗin fiber na tsakiya mai kauri.Ana sarrafa kayayyakin bamboo na gargajiya ta hanyar lanƙwasa duka kayan bamboo na silinda zuwa sifar da aka tsara.Ba a shirya don cire rawaya ba.Koren bamboo a saman, wato, yawan ɓangaren fata na bamboo ya bambanta da danyen fiber, da kuma raguwar nakasawa a ƙarƙashin yanayin bushe bushe iri ɗaya daban-daban, don haka yana da sauƙi don haifar da fatattaka.Rawan bamboo shine ɓangaren naman bamboo akan bangon ciki na bututun bamboo.Yana dauke da sikari mai yawa da sauran sinadarai, kuma yana da saukin noman kwari idan ba a cire shi ba.
Dangane da kauri, ƙarfin juzu'i na bamboo da kansa ya fi na itace girma, kuma shimfidar bamboo mai kauri 15mm yana da isasshen ƙarfi, matsawa da ƙarfin tasiri, kuma yana da kyakkyawar jin ƙafa.Wasu masana'antun, don biyan tunanin mabukaci cewa mafi girma ya fi kyau, ba sa cire kore ko rawaya.Bayan da bamboo zanen gado an manna, ko da yake kauri na bamboo bene zai iya kai 17mm ko 18mm, bonding ba shi da kyau kuma yana da sauki tsaga.Don shimfidar bamboo mai inganci, bamboo kore da rawaya bamboo a ɓangarorin bamboo ɗin suna da tsari sosai.Domin a sanya bamboo blanks danne sosai, dole ne a shirya su da kyau.Ya kamata a sarrafa kauri da juzu'in nisa tsakanin 0.1mm., Adhesive amfani da bonding bamboo blanks kuma da sauri karfafa a karkashin mataki na high zafin jiki, da kuma adhesion ne musamman karfi.5. Cooking bleaching ko carbonization
Abubuwan sinadaran bamboo daidai yake da na itace, galibi cellulose, hemicellulose, lignin da abubuwan cirewa.Koyaya, bamboo ya ƙunshi ƙarin furotin, sukari, sitaci, mai, da kakin zuma fiye da itace.Kwari da fungi suna lalacewa cikin sauƙi lokacin da zafin jiki da zafi ya dace.Don haka, ana buƙatar dasa shuɗin bamboo bayan m planing (launi na halitta).) Ko kuma maganin zafin jiki mai zafi da zafi mai zafi na carbonization (launin ruwan kasa) don cire wasu abubuwan da ake samu kamar su sukari da sitaci, a saka maganin kwari, abubuwan kiyayewa, da sauransu don hana haifuwar kwari da fungi.
Ƙasar launi ta halitta tana bleached da hydrogen peroxide a zafin jiki na 90 ℃, kuma lokacin bleaching ya bambanta don tushen daban-daban tare da kauri daban-daban na bango.3.5 hours for 4 ~ 5mm, 4 hours for 6 ~ 8mm.
Ana sarrafa shimfidar ƙasa mai launin carbon ta hanyar tsarin carbonization na biyu a ƙarƙashin babban zafin jiki da matsa lamba.
Na biyu fasahar carbonization carbonizes duk abubuwan gina jiki kamar qwai, mai, sukari, da kuma gina jiki a cikin bamboo, sa kayan haske, da kuma bamboo zaruruwa an shirya su a cikin wani "rami tubali" siffar, wanda sosai inganta tensile, matsawa ƙarfi da ruwa hana ruwa. yi.
5. bushewa
Danshi na guntun bamboo bayan maganin tururi ya wuce 80%, ya kai ga cikakken yanayi.Abubuwan da ke cikin damshin bamboo kai tsaye yana shafar daidaiton girman samfurin da aka gama da sifar bayan sarrafa bamboo.Domin tabbatar da ingancin kayan shimfidar bamboo, albarkatun bamboo da ake amfani da su don sarrafa su dole ne a bushe su gabaɗaya kafin a liƙa.Ana yin bushewar bamboo ta hanyar bushewar kasko ko bushewar tukunyar waƙa.
Abubuwan da ke cikin damshin kayan bamboo yana buƙatar sarrafa su gwargwadon yanayin yanayi da yanayin amfani.Misali, damshin da ake sarrafawa a arewaci da kudancin kasar Sin ya bambanta.Abubuwan da ke cikin danshi na samfuran da ake amfani da su a arewa yana da ƙasa sosai, kuma yakamata a sarrafa shi a 5-9% a ƙarƙashin yanayi na yau da kullun.
Abubuwan da ke cikin kowane rukunin da ke samar da kasan bamboo, wato tsiri na bamboo, ana buƙatar zama iri ɗaya.Misali, bene na bamboo (lebur farantin) yana buƙatar daidaitaccen abun ciki na ɗigon bamboo a saman, tsaka-tsaki da ƙasa, ta yadda ba shi da sauƙi a gurɓata da lanƙwasa bayan an samar da ƙasan bamboo.
Wannan kuma muhimmiyar hanyar haɗi ce don hana ƙasa daga fashe.Rashin daidaituwar abun ciki ko danshin da ya wuce kima na iya sa kasa ta lalace ko fashe saboda canje-canjen abubuwan muhalli kamar zazzabi da bushewar zafi.Ana iya saita abun cikin danshi gwargwadon yanayin zafi a wurare daban-daban.Ƙasar da aka yi ta wannan hanya zai iya ba da garantin daidaitawa da yanayin yanayi daidai.
Gidan bene mai inganci yana fuskantar gwaji mai fuska da yawa mai maki shida yayin bushewa don tabbatar da cewa kowane yanki na bamboo, da danshin da ke cikin bamboo, saman da ciki, sun daidaita, ta yadda za a tabbatar fashewar bene da nakasu saboda yanayin zafi daban-daban.Yana da wahala ga masu amfani su auna abun ciki kawai.Hanya mafi aminci don magance wannan matsalar ita ce zaɓar masana'anta mai suna kuma na yau da kullun na bamboo wanda zai iya samar da slabs.
6.kyakkyawan shiri
Ana shirya filayen bamboo da kyau zuwa ƙayyadaddun da ake buƙata.
7.Zaɓin samfur
Rarraba igiyoyin bamboo zuwa matakai daban-daban.
8.Manne da danniya
Manna da taro mara kyau: Zabi manne masu dacewa da muhalli masu inganci, sai a shafa manne gwargwadon adadin manne da aka tsara sannan a yada shi daidai, sannan a hada filayen bamboo daidai gwargwado da ake bukata.
Zafafan latsawa da mannewa: Maɓallin zafi muhimmin tsari ne.Ƙarƙashin ƙayyadadden matsa lamba, zafin jiki da lokaci, ana manne katako a cikin komai.Ƙarshen shimfidar ɗigon bamboo, manne da yanayin zafi mai zafi yana da tasiri mai girma akan ƙarfin haɗin gwiwa na bene na bamboo.
Ƙarfin haɗin ginin bamboo ya bambanta da na katako na katako.Ana yin ta ta hanyar mannawa da danna guntun bamboo da yawa.Ingancin manne, zafin jiki da matsa lamba na manne da lokacin adana zafi da matsa lamba duk suna da tasiri akan ingancin manne.Rashin isasshen ƙarfin haɗin gwiwa na iya lalacewa da fashe.Hanya mai sauƙi don gwada ƙarfin haɗin kai shine jiƙa ko dafa wani yanki a cikin ruwa.Kwatanta matakin haɓakawa, nakasawa da buɗewa da lokacin da ake buƙata.Ko benen bamboo zai zama nakasa ko kuma ya lalace yana da kyakkyawar alaƙa tare da ƙarfin haɗin gwiwa.
9.Yanke kai
10.Rabuwar launi allon allon
11.Gyara
12.Gyaran jigon mata ne
13.Lokacin samar da allon anti-tenon, ɗan gajeren kai ya kamata ya juya
14.Sanding
Kula da saman dutsen don sanya saman ya zama santsi, kuma gyara kauri na fili
15.Tenoning
Masu yin gyare-gyare
Ƙasa da gefen allon bamboo suna ɗaure.
Ƙarshen ƙare biyu
Kasan bamboo an ɗaure shi a tsaye da a kwance.
Tenoning kuma ana kiransa da sunan slotting, wanda shine madaidaicin madaidaicin lokacin da bene ke tsattsage, wanda shine mabuɗin don tabbatar da cikakkiyar splicing na bene.Tazarar da ke tsakanin benaye biyu yana da ƙarfi lokacin da ɗigon ya rabu.
16.Fenti
Domin hana danshi a cikin mahallin da ke kewaye da shi daga mamaye filin bamboo, kuma don sanya saman allon ya kasance da gurɓataccen gurɓatacce, juriya, da kayan ado, ana buƙatar fenti na bamboo.Gabaɗaya bayan 5 primers (lacquer) da 2 bangarorin (lacquer) shafi, an rufe saman bene na bamboo da fim mai kauri mai kauri.Ƙaƙƙarfan fim ɗin fenti ba shi da wahala mafi kyau, ya kamata ya zama matsakaici a cikin taurin don tabbatar da cewa fim din yana da wani nau'i na juriya na lalacewa, juriya da ƙarfi.
Fenti a saman benen bamboo.An raba benaye a kasuwa zuwa haske da Semi-matt.Mai sheki shine tsarin suturar labule, wanda yake da kyau sosai, amma an cire fuskarsa kuma an cire shi, don haka dole ne a kiyaye shi a hankali lokacin amfani da shi.Matt da Semi-matt matakai ne na abin nadi, tare da launi mai laushi da mannewa mai ƙarfi.
Akwai kasa biyar da gefe biyu, kasa bakwai da bangarori biyu a kasuwa.Zaɓi fenti mai inganci mai aminci da yanayin muhalli lokacin da ake amfani da firam ɗin, wanda ba wai kawai zai iya kula da yanayin gida mai kyau ba, har ma ya sami kyakkyawa, juriya na ruwa, da juriya na cuta.Don tabbatar da mannewar fenti mai kyau, dole ne a yi yashi Layer Layer ɗaya.Bayan maimaita yashi da zane-zane, saman bene yana da santsi da lebur ba tare da kumfa ba.
17.Kammala binciken samfurin
Duba da ƙãre samfurin.Adhesion, tasirin saman, juriya na abrasion da sheki.
Don tabbatar da ingancin ƙasa, kasuwannin Turai da Amurka suna aiwatar da aikin duba fina-finai, kuma yawancin kamfanoni na cikin gida suna ci gaba da amfani da wannan fasaha na dubawa.Tabbas, farashin dangi ya fi girma